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Model Overview & Print Notes
11/27/2025 -- I printed the Dewalt base but my handheld router did not fit on top of the jig... the base was too large! So I removed the one that was there and uploaded the new base that will fit the palm router and with the screw attachment on the correct side..! if you downloaded it already before today, please change the file to the new one called " V3_Dewalt DCW600 Mount"
--> the "V4_" version is to fit the base WITH DUST COLLECTION ATTACHMENT... it has a slightly larger right edge... I printed this Dust Collection for mine to fit the V4 version: https://www.crealitycloud.com/model-detail/dewalt-router-shop-vac-adapter-ddw600-dcw604?source=22
--> There was no handles, so I found some that takes a 2.5" 1/4-20 Hex Bolt and a nut. The file is uploaded at this link: https://www.crealitycloud.com/model-detail/6928696a0b76ee62a280b4e1
-- the rest you will need M6 screws to attach them the extension "Second Handle Mount" to the Main Base Plate Mount (7 or 8 depending on the Base Mount you are using... the V4 version with the side for the dust collector the bolt will not fit so you will only need 7)
-- lastly some Track Bolt (I used Hex Bolt and used the grinder to thin the head out so they do not rub on my work piece and sits above the bottom of the jig.
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This model is just AMAZING and from Michelluccote @michelluccote (original at https://www.printabXXX.com/model/1105720-palm-router-jig/files)
--- I have a Dewalt XR 20V (DCW600) palm router and his jig is for a corded Ridgid (R2400/(R2400/R2401/R24012/R860443B/R860444B)... so I uploaded his base plate model into OnShape, plugged the existing screw plate holes and made new ones to adapt to my router!
The author used PLA but for a tool, I rather do PETG 3-4 walls (0.2/0.4mm) and 10% honeycomb to get it as strong as I can but also to resist the heat and cold in my garage (plus I tend to toss around my tools in/out of the truck, which take a load on them)!
Details from author:
I really wanted a versatile router jig I can use with my palm router to flush trim, free-hand, cut circles and more. I saw different designs but all I had was a bunch of filament and a 3D printer with a 220 by 220 bed only.
This main base for this jig is printed in two pieces and I use heat inserts to assemble it. I have a Ridgid palm router and I designed it to fit that router. You could modify the design for your own router since I’m including a Step version and f3d (fusion 360) file as well.
I include number of adapters that can be added with ¼ inch T track bolts from a kit I bought on Amazon. By attaching different sets of parts you can make it a flush trim, free-hand jig or cut circles with the small holes on some of these plates made with small pin holes. The longest pieces can be used to make larger circles and get longer reach but they are designed based on the max length I can print on my 220 print bed.
In the pictures you can see some handles which I also offer on my account. I printed two but you can just print half this base plate and a single handle and that is a great little jig already that you can start with.
I included a lot of pictures showing different setups for different applications but I’m sure you can find other way of combining these.
Make sure to print it very flat and with a material that does not warp while being rigid. I did a PLA version and it has held up very well so far but when I get an enclosed printer I’ll use something like ABS-CF.
Yes visibility to the bit area could be better but is still very usable. I’m sure a ton of improvements can be made. This is the reason I’m releasing it hoping others will make some tweaks. If anyone has time here are some ideas I had:
A removable center plate that can be replaced to adapt to many different routers
A single base that can be printed on larger 3D printers
Adapting some form of dust collection into the base plate
Other adapters for different applications
I have a DeWalt 20V XR palm router now so I would love a version that fits that base
I don’t have time to do these but please if you do I would love to see your mods.
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