Model Overview & Print Notes

Summary

Extension Cord Spooler ๐Ÿ”Œ

Two empty filament spools and a handful of printed parts make a carry reel for an extension cord. The kit clamps the spools side by side, the cord wraps around both of them in one long loop, and a handle on top lets you pick the whole thing up.

๐ŸŸฉ ๐—ช๐—›๐—”๐—ง ๐— ๐—”๐—ž๐—˜๐—ฆ ๐—œ๐—ง ๐—ช๐—ข๐—ฅ๐—ž

โ–ธ ๐—ฅ๐—ฒ๐˜‚๐˜€๐—ฒ๐˜€ ๐—˜๐—บ๐—ฝ๐˜๐˜† ๐—ฆ๐—ฝ๐—ผ๐—ผ๐—น๐˜€ โ€” Built around two empty 1 kg filament spools, the part of every roll that usually ends up in the trash. Spools not included.

โ–ธ ๐—ข๐—ป๐—ฒ ๐—Ÿ๐—ผ๐—ผ๐—ฝ ๐—”๐—ฟ๐—ผ๐˜‚๐—ป๐—ฑ ๐—•๐—ผ๐˜๐—ต ๐—ฆ๐—ฝ๐—ผ๐—ผ๐—น๐˜€ โ€” The cord wraps around both spools at once, between the flanges, and the flanges hold the coil in place.

โ–ธ ๐—–๐—ฎ๐—ฟ๐—ฟ๐˜† ๐—›๐—ฎ๐—ป๐—ฑ๐—น๐—ฒ โ€” A bar on the top plate spans both spools, so the whole reel lifts by one grip.

โ–ธ ๐—”๐—น๐—น-๐—ฃ๐—ฟ๐—ถ๐—ป๐˜๐—ฒ๐—ฑ ๐—›๐—ฎ๐—ฟ๐—ฑ๐˜„๐—ฎ๐—ฟ๐—ฒ โ€” Two printed screws, two knurled nuts and two bushings. No bolts to buy.

โ–ธ ๐—ก๐—ผ ๐—ง๐—ผ๐—ผ๐—น๐˜€ โ€” The knurled nuts tighten by hand.

โ–ธ ๐——๐—ฒ๐˜€๐—ถ๐—ด๐—ป๐—ฒ๐—ฑ ๐—ถ๐—ป ๐—ฆ๐—ผ๐—น๐—ถ๐—ฑ๐—ช๐—ผ๐—ฟ๐—ธ๐˜€ โ€” Modeled from scratch, printed and tested, not a remix.

๐ŸŸฉ ๐—–๐—›๐—˜๐—–๐—ž ๐—ฌ๐—ข๐—จ๐—ฅ ๐—ฆ๐—ฃ๐—ข๐—ข๐—Ÿ๐—ฆ ๐—™๐—œ๐—ฅ๐—ฆ๐—ง

โ–ธ The kit was sized from measurements of 1 kg spools from 16 brands: 195โ€“205mm across, 58โ€“70mm wide, with a 51.5โ€“56mm center hole. Check yours against those numbers.

โ–ธ The base and the handle plate are each 305mm long. They fit a 260mm bed laid corner to corner, which is how the 3MF has them.

๐ŸŸฉ ๐—”๐—ฆ๐—ฆ๐—˜๐— ๐—•๐—Ÿ๐—ฌ

โ–ธ Push a printed screw up through each post of the base plate.

โ–ธ Lower a spool over each post.

โ–ธ Seat a bushing in the center hole on top of each spool.

โ–ธ Lay the handle plate on top and spin a knurled nut onto each screw, hand tight.

The included guide walks through every step with photos.

๐ŸŸฉ ๐—ฃ๐—ฅ๐—œ๐—ก๐—ง ๐—ฆ๐—˜๐—ง๐—ง๐—œ๐—ก๐—š๐—ฆ

Tree supports on the handle plate only ยท Z anti-aliasing ยท 0.20mm layer height ยท 3 walls ยท 15% gyroid infill ยท 5 top and 3 bottom shells ยท auto brim ยท PET-G ยท 250 ยฐC nozzle ยท 80 ยฐC bed

โ–ธ ๐—ฃ๐—ฟ๐—ถ๐—ป๐˜ ๐—œ๐˜ ๐—ถ๐—ป ๐—ฃ๐—˜๐—ง-๐—š โ€” My first prototype was PLA and its handle was weak, so I changed the handle's shape and printed the final one in PET-G.

โ–ธ ๐—›๐—ฎ๐—ป๐—ฑ๐—น๐—ฒ ๐—ฃ๐—น๐—ฎ๐˜๐—ฒ โ€” 4h 43m and 100g.

โ–ธ ๐—•๐—ฎ๐˜€๐—ฒ ๐—ฃ๐—น๐—ฎ๐˜๐—ฒ โ€” 4h 31m and 153g.

โ–ธ ๐—ฆ๐—ฐ๐—ฟ๐—ฒ๐˜„๐˜€, ๐—ก๐˜‚๐˜๐˜€ ๐—ฎ๐—ป๐—ฑ ๐—•๐˜‚๐˜€๐—ต๐—ถ๐—ป๐—ด๐˜€ โ€” 5h 39m and 100g.

One 3MF carries all three plates with the PET-G profile already set up. Wind it and carry it. ๐Ÿ”Œ

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Extension Cord Spooler

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STL
bushing.stl
Geometry Asset
3MF
extension-cord-spooler.3mf
Geometry Asset
PDF
extension-cord-spooler-instructions.pdf
Geometry Asset

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